Unscrambler Machine

The Unscrambler Machine is one of the most commonly used industrial devices, designed for organizing, sorting, and separating various types of bottles.
This machine is primarily used in production lines across various industries such as food, pharmaceutical, packaging, and other industrial sectors.
Its main purpose is to simplify the process of introducing bottles into the production or packaging line.

Functions and Performance of the Unscrambler Machine
Bottle Organization:
Bottles that enter the production line randomly or disorganized are sorted by this machine into a neat and uniform direction.
For instance, in production lines, it may be necessary for all bottles to be oriented with the cap or base facing a particular direction, which the machine ensures.
Example: In beverage industries, plastic bottles entering in bulk are sorted and prepared for filling.

Increased Production Speed:
The machine reduces the need for manual intervention, thereby increasing production speed and optimizing processes.
For example, in production lines exceeding 3500 bottles per hour, humans cannot keep up with the speed, necessitating the use of machinery.

Prevention of Human Errors:
By automating the sorting process, the likelihood of human error is minimized.

Reduction in Production Costs:
By decreasing the need for human labor and streamlining processes, production costs are reduced.
For instance, using the machine becomes logical at speeds exceeding 1000 bottles per hour.

JIT Machinery

Our machines are made from the highest quality components in the world.

 

PLC & Motors SIEMENS

Siemens PLCs (Programmable Logic Controllers) and motors are renowned for their advanced technology, reliability, and efficiency in industrial automation.

Pneumatic Cylinders & Regulators FESTO

Festo, a leading German manufacturer, is renowned for its high-quality pneumatic cylinders and regulators.

Relays PHOENIX CONTACT

Relays from Phoenix Contact are reliable components designed for industrial applications, offering efficient switching and long service life. Their range includes electromechanical, solid-state, and safety relays to meet diverse automation needs.

HMI DELTA

HMI (Human Machine Interface) systems manufactured in Taiwan are renowned for their advanced technology and reliability. They offer user-friendly interfaces and durable designs, making them ideal for various industrial applications.

Circuit Breakers HYUNDAI

Hyundai circuit breakers are high-quality electrical protection devices designed to safeguard electrical systems from overloads, short circuits, and faults.

Gearboxes YILMAZ

Yilmaz gearboxes are high-performance mechanical power transmission solutions designed for a variety of industrial applications.

Motors ELK

ELK Motors is a trusted manufacturer of high-quality electric motors designed for industrial and commercial applications.

Key Components of the Unscrambler Machine

  • Hopper:
    The section where raw materials (e.g., bottles or parts) are fed into the machine.
  • Sorting System:
    The mechanism that separates and organizes the parts.
  • Conveyor System:
    The component that transfers organized parts to the next stage of production.
  • Controller:
    The electronic part that controls and coordinates the machine’s operations.

Advantages:

  • High-Quality Materials: The frame is made entirely of stainless steel 304, including all parts in contact with the bottles.
  • Top-Quality Components: Parts are sourced from leading brands in Germany, South Korea, Taiwan, and occasionally Turkey.
  • High Flexibility: Adjustable for various products and sizes.
  • Increased Efficiency: Suitable for high-volume production lines up to 14,000 bottles per hour.
  • High Precision: Ensures that all products are correctly sorted and ready for processing.
  • Automatic Stop Functionality: Notifies the operator of any issues and automatically stops to prevent disruption.
  • Proven Success: Dozens of devices are currently operating in Iraq, Iran, and Afghanistan.

Common Applications:

  • Pharmaceutical Industry: Sorting bottles for pills or medicine.
  • Food Industry: Organizing cans, bottles, or packaging.
  • Cosmetics and Personal Care Industry: Sorting containers for creams, shampoos, or similar products.

Our Unscrambler Machines

We at Jit Machinery manufacture these Machines.

Contiline 150

A compact bottle sorting machine ideal for medium-speed production lines, handling up to 100 bottles per minute.

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Contiline 200

A versatile high-speed bottle sorter operating at up to 200 bottles per minute, suitable for various bottle shapes.

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Contiline 200H

A specialized sorter for lightweight bottles, up to 200 b/m, featuring for lightweight bottles.

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Contiline 250

A compact bottle sorting machine ideal for medium-speed production lines, handling up to 100 bottles per minute.

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Frequently Asked Questions

Here we have answered common questions about Jit Machinery’s balloon machine.

  • It does not need to stop; the operator can reload while it is running.
  • In many production lines, it operates for 22 hours per day.
  • It has no complexity.
  • It is tested with the buyer’s sample bottles, and even telephone installation is possible.
  • It has very low energy consumption and does not even require compressed air.
  • It needs approximately 0.3 liters per hour.
  • Power consumption is 4.5 kW.
  • No special training is required for maintenance, and it generally does not need repairs.
  • Occasionally, the belts need to be replaced once a year.
  • The machine is entirely made of stainless steel and has no issues in specific environments.
  • It is commonly used in detergent production lines, which are usually clean.
  • If the machine stops due to bottle accumulation or a halt in the next machine, it provides an alert.
  • The system indicates the exact reason for the stoppage.

Yes, some customers have requested specific modifications for bottle handling, which can be customized.

  • It is mainly used in the food industry, especially for beverages and dairy products.
  • It is also used in detergent production lines for all bottle shapes.