Contiblow 3000

The Contiblow 3000 is a 3-cavity automatic blow molding machine for PET bottles, with a 3000bph capacity and modular expansion.

Contiblow 3000 Features

The key features of this product can be summarized as follows:

High Efficiency

Produces 3000 bottles per hour for 500ml size.

 

Modular Design

Expandable from CONTIBLOW 3000 to CONTIBLOW 6000.

Versatile Compatibility

Supports various bottle neck types.

Durability & Precision

Built with high-quality FESTO, Siemens, and Fatek components.

Contiblow 3000 Key Features:

  • Production Capacity: 3000 bottles per hour for 500 mL bottles.
  • High Blowing Pressure: Up to 25 bar.
  • Compact Design: Ideal for limited space environments.
  • High Durability: Engineered for heavy-duty industrial use.
  • Advanced Heating System: Equipped with 7 independently controlled heating zones, adjustable via an HMI control panel.
  • Modular Configuration: Can be integrated with multiple units from CONTIBLOW 3000 to CONTIBLOW 6000.
  • Modern PLC Control: Powered by Fatek PLC technology.
  • Premium Components: Built with industry-leading components from FESTO, SIEMENS, BALLUFF, FATEK, GVAX, Carlo Gavazzi, and other high-quality brands.
  • Quick Mold Change System: Designed for fast and efficient switching between different bottle types.
  • Independent Blowing Process for Each Cavity: Ensures consistent bottle quality across all units.

Contiblow 3000 Design Advantages:

  • All core movements such as preform loading, closing, and stretching are executed by FESTO pneumatic cylinders.
  • The preform transport and heating system is designed to accommodate a variety of bottle neck types including water, oil, chemicals, and carbonated beverages.
  • Its modular structure allows the system to be used either independently or in integrated production lines with CONTILINE bottle sorting systems.

Contiblow 3000 Optional Features:

  • The machine can be upgraded with customized accessories to enhance efficiency and optimize production lines.
  • The CONTIBLOW 3000 is the ideal choice for advanced manufacturing lines requiring high-quality and flexible PET bottle production.

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Contiblow 3000 Features

The table below provides a comprehensive technical summary of the machine’s specifications.

Specification

Details

Model Name

Contiblow 3000

Application

PET bottle manufacturing

Production Capacity

Up to 3,000 bottles per hour

Bottle Size Range

Min Volume: 100 mL

Max Volume: 2,000 mL

Bottle Shape

Round, oval, and custom shapes

Preform Diameter

Min Diameter: 25 mm

Max Diameter: 50 mm

Preform Length

Min Length: 80 mm

Max Length: 180 mm

Mold Cavities

4-6 cavities (depending on configuration)

Cycle Time

Approx. 1.2 seconds per bottle

Blowing Pressure

25-40 bar (adjustable)

Heating Method

Infrared (IR) heating with precision temperature control

Heating Zones

8 individually controlled heating zones

Air Recovery System

Yes, with up to 40% air recovery for efficiency

Power Supply

380V, 50Hz, 3-phase AC

Power Consumption

50 kW (depending on production load)

Compressed Air Requirement

7-10 bar (for blowing and pneumatic operations)

Cooling System

Integrated water-cooling system

Cooling Water Flow

2,500 – 3,000 liters per hour

Control System

PLC-based with 10-inch touch-screen HMI for easy operation

Machine Dimensions (LxWxH)

4.2m x 2.5m x 2.8m

Machine Weight

3,200 kg

Material Handling

Automatic preform feeding and bottle discharge

Noise Level

< 80 dB

Changeover Time

Approx. 30 minutes for mold change

Bottle Quality Control

Integrated vision system for defect detection

Blow Molding Process

Two-step process (preform heating and blowing)

Safety Features

Safety doors, emergency stops, light curtains

Maintenance Requirements

Regular inspection of heating lamps and air filters

Operational Temperature

10°C to 40°C (50°F to 104°F)

Humidity Range

10% – 85% (non-condensing)

Compliance Standards

CE Mark, ISO 9001, FDA compliance for food-grade operations

Optional Features

Lightweight bottle design software, remote monitoring, mold cooling system