a servo-driven bottle rotator that ensures precise 180-degree alignment of plastic bottles.
Contisort 200S
Contisort 200S Features
The key features of this product can be summarized as follows:
Servo Motor Operation
Ensures precise and efficient 180-degree bottle rotation.
Vision Sensor Integration
Detects and corrects misaligned bottles automatically.
Separate or Integrated Use
Works independently or with existing sorting systems.
Fast & Cost-Effective
Provides a simple and reliable solution for bottle orientation.
Contisort 200S – 180 Degree Bottle Rotator
The Contisort 200S Inline bottle rotator is a fast, simple, and cost-effective solution for aligning plastic bottles in a unified direction. This system operates with a servo motor and is designed to rotate non-circular plastic bottles into a single, consistent orientation.
Operation Process:
- Bottles enter the machine from a single-track source.
- Based on input from the Vision Sensor:
- If the bottle is already correctly oriented, it passes through unchanged.
- If the bottle is in the wrong direction, it is rotated 180 degrees before continuing.
Contisort 200S Key Features:
- Can be offered as a standalone system.
- Fully integratable with existing plastic bottle sorting machines.
- Provides a comprehensive solution for bottle sorting and orientation applications.
This machine is an ideal choice for production lines that require precise sorting and orientation of plastic bottles.
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Contisort 200S Features Brief
The table below provides a comprehensive technical summary of the machine’s specifications.
Specification | Details |
Model Name | Contisort 200S |
Application | High-precision bottle orientation for filling, labeling, or capping |
Machine Speed | Up to 12,000 bottles per hour |
Bottle Size Range | Min Diameter: 30 mm Max Diameter: 150 mm |
| Min Height: 50 mm Max Height: 350 mm |
Bottle Types | Round, square, oval, and irregular-shaped bottles |
Materials Handled | PET, HDPE, PP, PVC |
Orientation Method | Servo motor-driven orientation system with precision sensors |
Orientation Accuracy | ± 0.5° (degrees) |
Bottle Feeding Method | Vibratory bowl or conveyor-fed |
Bottle Discharge | Automated pneumatic discharge to downstream conveyors |
Power Supply | 380V, 50Hz, 3-phase AC |
Power Consumption | 5 kW |
Air Supply | 6-8 bar (compressed air for pneumatic control) |
Control System | PLC-based control with 7-inch touch-screen HMI |
Conveyor Type | Modular conveyor system for smooth bottle transfer |
Conveyor Speed | Adjustable, 0.5 – 2.5 meters per second |
Machine Dimensions (LxWxH) | 3.5m x 1.8m x 2.2m |
Machine Weight | 1,200 kg |
Noise Level | < 75 dB |
Bottle Jam Detection | Real-time detection with auto-reverse and clearing |
Changeover Time | Less than 10 minutes with quick-change parts |
Safety Features | Fully enclosed design, emergency stop buttons, light curtains |
Lubrication System | Automatic centralized lubrication |
Maintenance Requirements | Minimal, tool-free access to key components |
Operational Temperature | 5°C to 45°C (41°F to 113°F) |
Humidity Range | 10% – 90% (non-condensing) |
Installation Time | Approx. 8 hours with 2 technicians |
Compliance Standards | CE Mark, ISO 9001 |
Optional Features | Vision system integration, remote monitoring, automatic format adjustment for multiple bottle sizes |